Hole Saw Organizer Inserts for Milwaukee PACKOUT

Will this fit my Packout box?

This insert is only compatible with the 5-compartment Deep Milwaukee Packout Organizer. It will not fit the shallow or compact versions.

Is the insert removable?

Yes, you can lift the insert out when needed. It is not permanently mounted.

What material is it made from?

The inserts are 3D printed using durable PLA+ and should hold up fine under normal use and conditions.  Prolonged direct sunlight for many days at a time is not recommended as that can degrade the plastic over time.  But normal use should not be a problem!  Basically, don’t leave them outside in the sun unattended for an extended time (days). See our Help Page for more information.

How do I clean it?

Wipe with a damp cloth. Do not soak or use harsh chemicals, as they may degrade the print finish.

Before You Start:

• Make sure you have the 5-compartment Deep Milwaukee Packout Organizer.
• Unload any items from the organizer and wipe it clean of dust or debris.

1. Place the Inserts

• Gently slide each insert into the appropriate compartment of the Packout Organizer, on the left side only.
• Start with the bottom insert and press it as far as you can against the bottom edge, then take the top insert and slide it down GENTLY and press down to set it into place.  You may need to wiggle it a bit as it can be a tight fit as these inserts are precision-fit.

2. Load Your Hole Saws

Insert the Main Piece: Place the bottom insert first into the organizer’s base. It should fit snugly—align it with the organizer’s walls for a secure hold. Next insert the top insert and hold the bottom insert flush against the wall to allow the top insert to sit correctly. These are precise fitting inserts to minimize wobble so you might need to rock it back and forth a few times to get it to push down all the way. On the top insert, the central peg (reinforced with brass and a metal screw) will be in position to secure larger hole saws. It is also secured with Loctite to prevent it from loosening over time.

Add the Removable Caddy: Slide the removable caddy into its designated spot in the insert. The area below it can hold up to 4 arbors (in my testing, 2 standard sized Milwaukee arbors, a small Milwaukee arbor, and a Diablo arbor).

3. Close and Test Fit

• Test Fit: Place your hole saws, arbors, Allen keys, and bits into their respective slots to confirm fit. For a 6”hole saw, position it in the center and drop other hole saws into it to lock everything in place. If you don’t have a 6” hole saw install the largest one you have and build from that. Just ensure as you pile on more hole saws in the center main area (with the peg) that you allow enough clearance for the lid to close. Use the other holes around it for smaller ones to make room if needed.

4. Optional AirTag Holder

Discreet slot for an Apple AirTag or similar-sized Android tracker. Insert your tracker (not included) for security, especially with valuable hole saws. It’s hidden to deter theft.

Inserts fit too tightly, hard to install them into the PACKOUT box?

These are precision fit inserts so they can be a bit tight installing at first. What you want to do is place the bottom insert in first, and hold it firmly against the bottom of the box as you gently lay down the top insert. Place even pressure to ensure the inserts (top and bottom) lay flat against the bottom of the box and they should snap in.

The inserts were left in the sun or extreme heat and they look like they have warped a bit

Sun exposure is something these inserts are warned about when your item was shipped to you, with a giant sticker that warned to keep out of the sun or extreme heat. These inserts are printed in a way to help mitigate this from happening, but there are several ways it can warp, not all are bad or impedes functionality. For example, it may warp slightly on the bottom of the inserts, where there is a bit of a hollow gap in the way it prints, so if the bottom looks bubbly in a way, that’s not something that can impede functionality as its on the bottom and out of sight. However if a wall of the print looks warped and that is something visible and is causing the functionality to be impaired, that is another matter. For these issues, its best to email pictures of the warping to info@handy3dprint.com and see if there are any warranty options available. Typically the warranty policy is as long as you the buyer are OK with paying for shipping, then sending a replacement part is something that we can do. We are not a big store like amazon to afford free shipping so if you can cover the shipping label (under $10) then in most cases sending a replacement part isn’t a big deal.

Can I Remove the Peg?

The peg is secured with Loctite to prevent it from coming loose, but still be careful as it’s secured to a heat set brass insert into plastic that is only ~10mm thick. So over time it could wiggle out of place if it’s subjected to enough force/stress so try to be careful with and avoid any major impacts like dropping it.